Top 5 Tips to Design for Manufacturability

design for manufacturabilityBeing a manufacturer of precision sheet metal, CNC machined, and welded parts, we strive to manufacture parts economically and cost effectively. We often receive prints of newly designed parts to manufacture that are poorly designed. Since we provide value-added engineering to all the jobs we manufacture, we will often discuss design changes to the mechanical engineer in order to make the part less expensive and more economical. Here are some design mistakes we often see: Continue reading

Intro to Geometric Dimensioning and Tolerancing

We are going to review Geometric Dimensioning and Tolerancing  (GD&T) and what it is, why it’s important, and how we use it today. GD&T really began after World War II when the US fabricated parts to specifications, but did not successfully assemble. This created major issues especially since it was during a very critical time. Prior to GD&T, there was conventional tolerating methods that were used, but were not very accurate or reliable. After WWII, a committee investigated many of the defective parts as to why they were not accurately made to assemble if the parts were made to their specifications. They found the parts varied in dimension which caused the parts to be out of spec for assembly. As a result, the committee developed GD&T which allowed for a certain degree of variation of a dimension (tolerance) in order for parts to remain within its specification, properly assemble to mating parts, improve quality, and to essentially reduce cost. This great finding reached other industries other than the government sector, and companies and institutions began adopting the use of tolerances. Since then, new industry standards have been created and are regularly used in today’s manufacturing. Continue reading

RoHS vs. REACH Compliance Explained

The manufacturing industry is forever changing with regulations and rules. One that we are seeing more often is RoHS and REACH Compliance. These can easily be mistaken as the same or very similar. So this post will distinguish the difference between the two.

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RoHS is the acronym for Restriction oHazardous Substances and can be pronounced like “rose.”

This is a European Union directive rather than a regulation, that today is enforced by the NMO (National Measurements Office). Non-compliance can have varying The sole purpose is to address the global issue of consumer electronics waste. With the forever evolving technology world, many electronics are disposed and end up in landfills which end up causing environmental and human health hazards. This directive pertains to manufacturing of various types of electronic and electrical equipment without the use of six different hazardous materials: Continue reading