Intro to Geometric Dimensioning and Tolerancing

We are going to review Geometric Dimensioning and Tolerancing  (GD&T) and what it is, why it’s important, and how we use it today. GD&T really began after World War II when the US fabricated parts to specifications, but did not successfully assemble. This created major issues especially since it was during a very critical time. Prior to GD&T, there was conventional tolerating methods that were used, but were not very accurate or reliable. After WWII, a committee investigated many of the defective parts as to why they were not accurately made to assemble if the parts were made to their specifications. They found the parts varied in dimension which caused the parts to be out of spec for assembly. As a result, the committee developed GD&T which allowed for a certain degree of variation of a dimension (tolerance) in order for parts to remain within its specification, properly assemble to mating parts, improve quality, and to essentially reduce cost. This great finding reached other industries other than the government sector, and companies and institutions began adopting the use of tolerances. Since then, new industry standards have been created and are regularly used in today’s manufacturing. Continue reading

Custom Manufacturing vs. Mass Production

Custom Manufacturing

Custom Manufacturing

Mass Production

Mass Production

 

 

 

 

 

 

This blog post will distinguish the difference between Custom Manufacturing and Mass Production. Having knowledge of the difference between the two greatly influences two things, 1. how the part will be made, 2. the cost to make the part. Simply put custom and mass production are polar opposites of each other. Here’s why: Continue reading

Is Metal Fabrication Art?

The surprising answer is Yes! Many people do not realize how much metal fabrication is an art. Sure metal fabricators have to learn many skills in order to operate machines correctly. So does someone learning how to play an instrument or any other type of artistic skill. Someone can learn how to play an instrument and have the proper instruction and tools to do so, but that doesn’t mean the person will play well. The same goes for metal fabrication! Experience and imagination play a huge part in how to properly fabricate metal. Whether if the metal fabrication is for aesthetics or function, forming, machining, or welding metal takes a lot of creativity in order to get the desired outcome. Continue reading